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Fried instant noodle production line

Our company’s fried instant noodle production line mainly has the following advantages:
1. Novel and beautiful appearance: Japanese style;
2. Energy saving and low consumption: oil content rate, power consumption, steam consumption are lower than the industry average level;
3. High degree of automation: partial realization of digital and intelligent control;
4. Mature and stable: the fault-free running time of the whole line is better than the industry average level.

Classification:

Keywords :

Instant Noodles kimchi Dry Noodles Automatic Instant Noodle Line Fried Instant Noodle Line Deep-fried Instant Noodle Machine Deep-fried instant noodle equipment

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Product Details

Fried instant noodle production line

 

Fried instant noodle is a popular convenience food for people all over the world, which could help to solve the problem of hunger for millions of people. After decades of continuous improvement and development, the current fried instant noodle production line has achieved large capacity and intelligent, is a very mature and stable equipment.
The main process of producing fried instant noodles is: water(mixed liquid) supply - powder(flour) supply - dough mixing - dough aging - rolling & cutting into strips - steaming - cutting & dividing into rows - frying - cooling - conveying - packing - storage.
The main equipment corresponding to the above process is: water(mixed liquid) supply system - powder(flour) supply system (or manual pour powder) - dough mixer - dough aging machine - rolling machine - steaming machine - cutting machine - frying machine - air cooling machine - conveyor - packing machine.
Through the above equipment composed of automatic instant noodle production line, dry flour can be processed into fantastic and popular fried instant noodles food.
According to the shape of the difference, fried instant noodles generally can be divided into square noodle cake and round noodle cake. There are some differences in the production lines of the two kinds of noodle cakes, mainly cutting machine, forming device and packing machines. However, our company’s instant noodle production line can also do a multi-purpose machine (a production line can produce square noodle cakes can also produce round noodle cakes).

 

Process flow chart of fried instant noodle production line

 

Fried Instant Noodle Production Line Equipment Model

 
 
 
 

Fried instant noodle production line- Main single machine

 

1、Water supply system

Function: supply water or liquid mixture for dough mixer.
Type: can be divided into two types: "brine mixer + brine metering device" or "brine mixer + steady flow water supply device". The former is mainly used in intermittent dough mixer, the latter is mainly used in continuous dough mixer.

 

2、Powder supply system

Function: it supplies flour or other powders to the dough mixer.
Type: can be divided into two kinds of spiral feeding and air feeding devices, or artificial powder pouring. At present, many flour products enterprises connect the powder supply system with the metal powder storage warehouse to completely realize the unmanned precision powder supply.

 

3、Dough mixer

Function: evenly mix the raw materials such as flour and water to form a water content of about 30%, the temperature of about 30 ℃, suitable for fermented dough.
Type: can be divided into intermittent dough mixer (single-shaft or double-shaft) and continuous dough mixer two types. Small equipment is generally used intermittent dough mixer, large equipment in order to reduce labor intensity, generally use "continuous dough mixer + homogenizer" continuous dough mixing system.

 

4、Ripening/aging machine

Function: a device that makes the dough to combine with water to form a more complete gluten matrix.
Type: can be divided into U type ripening machine, disk ripening machine and static dough aging machine three types. The first two are generally used when the user's workshop is not long enough or high enough. At present, the static dough aging machine (or called the dough aging conveyor) is mainly recommended.

 

5、Dough rolling machine

Function: the dough is fed into the dough mixer after aging, after 1 times of compound rolling and (5-7) times of continuous rolling, the thickness of the dough sheet is pressed to (0.8-1.5) mm, and then cut into noodles, to facilitate form into wave shape noodles and divide into rows to convey.
Type: according to the difference in adjustment mode, it can be divided into manual adjustment and automatic adjustment. It can also be subdivided into various models according to the width of the roller width. At present, the automatic adjustment rolling machine has become the mainstream of the global market.

 

6、Noodle steaming machine

Function: cook the noodles at high temperature. The moisture content of the noodles after steaming is greatly reduced, and it is not easy to bubble when frying, which is also conducive to the protection of grease, more conducive to reboiling (soaking) to eat.
Type: can be divided into two types: single-layer noodle steaming machine and multi-layer noodle steaming machine. Multi-layer steaming machine can save space and energy, and is adopted by more users.

 

7、Cutting and dividing machine

Function: cut and fold an infinite length of noodles into block (round noodles are first stretched and then cut) according to the set length, then slide into the noodle mold, ready to fry and set the shape.
Type: according to the requirements of the shape of the noodle cake, it can be divided into two types: square noodle cake cutting machine and round noodle cake cutting machine. Our company can make square & round noodle cake integrated cutting machine.

 

8、Frying machine

Function: fry the noodle cakes which sliding into the noodle mold at high temperature, the oil temperature is generally between (150-170)℃, and the frying time is generally between 90-150 seconds. After frying, instant noodles are plump in color, regular in appearance, crisp in taste and convenient in soaking.

 

9、Air cooling machine

Function: quickly cools the noodle cake that has just come out of the fryer. Air cooling is generally adopted. When the temperature reaches the requirement, it is conveyed to the back end of the production line for packing.

 

10、Electrical control cabinet

Function: it is the electric control and operating system of the whole production line. Generally divided into (3-5) control cabinets (or control boxes), respectively control the start and stop of each unit machine, speed regulation and man-machine dialogue and other functions, is the brain and command system of the whole line.

 

Product Advantages

 

Our company’s fried instant noodle production line mainly has the following advantages:

1. Novel and beautiful appearance: Japanese style;

2. Energy saving and low consumption: oil content rate, power consumption, steam consumption are lower than the industry average level;

3. High degree of automation: partial realization of digital and intelligent control;

4. Mature and stable: the fault-free running time of the whole line is better than the industry average level.
 

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